Megapoxy MC Heavy Duty Maintenance Coating

By Megapoxy

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Price range: $165.00 through $565.00

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A high build, highly chemical resistant coating supplied as a pre-metered two-part kit. The manufacturer lists it for factory and warehouse floors, mechanical workshops, food and beverage facilities, car parks, chemical storage bunds and steel protection, with coverage of 20 to 25 square metres per 5 kg kit. It gives a gloss finish and accepts aggregate for non-slip surfaces.

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Price range: $165.00 through $565.00

Description

Floors, walls and steel in mechanical workshops, plant rooms and food and beverage facilities need a hard-wearing coating, and Megapoxy MC is the manufacturer’s heavy duty maintenance coating for them. The TDS describes a two-component, 100% solids, high build, highly chemical resistant coating for commercial and industrial floor, wall and steel protection, with a decorative, hygienic, dust free finish.

The TDS describes it as volatile organic compounds free (Nil V.O.C.) and suitable for coating and protecting structures in contact with foodstuffs. Figures below are for the standard version, not the rapid setting MC2.

Technical Specifications

Type Two-component, 100% solids, high build maintenance coating
Mixing ratio 3 parts A to 1 part B by volume, or 4 parts A to 1 part B by weight
Work time at 25 degrees C 2 hours
Tack free time at 25 degrees C 4 hours
Re-coat time at 25 degrees C 8 hours
Minimum cure time at 25 degrees C 24 hours
Minimum application temperature 10 degrees C
Maximum operating temperature 100 degrees C
Coverage 20 to 25 m² per 5 kg kit; 80 to 100 m² per 20 kg kit
Colour Part A in a range of colours (see the colour chart)
Bond strength to concrete (ASTM D4541) Greater than 3 MPa
Kits 5 kg and 20 kg; stored in a cool dry store

Where to Use

The TDS lists these recommended applications:

  • Food and beverage facilities, including abattoirs
  • Factory and warehouse floors
  • Mechanical workshops and plant rooms
  • Car parks and ramps, including forklift areas
  • Chemical storage tanks and bunds
  • Protective coatings for concrete and steel, and sewage treatment plants

How to Apply

  1. Prepare the surface: concrete must be free of grease and oil, with laitance removed by scabbling, grit blasting or grinding, and surface dry for maximum adhesion. Grit blast and degrease metals. Remove existing coatings.
  2. Prime if needed: the TDS recommends Megapoxy LVS Low Viscosity Sealer on particularly porous surfaces.
  3. Mix: add all of Part B to the Part A tin and mix for a minimum of 3 minutes, by hand or with a mechanical stirrer at 200 rpm or lower, scraping the base and corners, then scrape the sides and mix 2 minutes more.
  4. Apply: apply by brush, roller or airless spray. Megapoxy MC can be thinned with Megapoxy Thinners: a maximum of 10% on the first coat and 5% on the second. All thinners must have evaporated before the next coat is applied.
  5. Re-coat: re-coat after 8 hours at 25 degrees C. If more than 24 hours elapses, abrade the surface to a uniform dull finish with 60 grit paper first.

Important Notes

  • Inaccurate ratios or poor mixing lower the physical properties of the cured system and may leave it uncured or discoloured on ageing.
  • Wear disposable rubber gloves and refer to the Safety Data Sheet for hazard and handling information. Figures are from the TDS, Revision 4, 5 March 2024.

Key Features

  • Two-component, 100% solids, high build, highly chemical resistant coating
  • Mixed 3 parts A to 1 part B by volume, with a 2 hour work time at 25 degrees C
  • Tack free in 4 hours and re-coatable after 8 hours at 25 degrees C
  • Coverage of 20 to 25 m2 per 5 kg kit and 80 to 100 m2 per 20 kg kit
  • TDS (Revision 4, 2024) describes it as volatile organic compounds free (Nil V.O.C.) and suitable for coating structures in contact with foodstuffs
  • Three coat system gives a cured thickness of 0.4 to 0.5 mm in aggressive environments
  • Accepts fine aggregates for non-slip surfaces
  • Maximum operating temperature of 100 degrees C

Additional information

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Per Item

Size

20kg Kit – 16kg Part A + 4kg Part B, 5Kg Kit – 4kg Part A + 1kg Part B

Colour

Caribbean, Koala Grey, Pacific Blue, Black, Blue, Charcoal, Dark Grey, Grey, Mid Grey, White, Yellow

Frequently asked questions

How far does Megapoxy MC go?

Coverage is 20 to 25 square metres per 5 kg kit and 80 to 100 square metres per 20 kg kit. For particularly aggressive and harsh environments it recommends a three coat application, which gives a total cured coating thickness of 0.4 to 0.5 mm.

How long between coats of Megapoxy MC?

The standard version is tack free in 4 hours and can be re-coated after 8 hours at 25 degrees C. After more than 24 hours, abrade the surface to a uniform dull finish with 60 grit paper.

Can Megapoxy MC be made slip-resistant?

Yes. The TDS describes broadcasting epoxy quality sand, glass beads, carborundum or silicone oxide over the first freshly applied coat, then re-coating with Megapoxy MC to lock the aggregate in. A fine aggregate can also be mixed through the product, at approximately 250 g per 5 kg.

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Megapoxy MC Heavy Duty Maintenance Coating

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