Megapoxy 206 ULTRA Epoxy Grout

8.8kg Kit – comprising 7.9kg Part A, 0.9kg Part B
25.3kg Kit – comprising 15 Litres Part A, 2.6 Litres Part B

Description

Megapoxy 206 ULTRA Epoxy Grout is a two component, 100% solids, resin based, solvent-free, hydrophilic water displacing, flowable epoxy grout, designed specifically for use in civil engineering applications, where development of high compressive and impact strength is required.

Features and Benefits

• VOC Free
• Pre-Metered Kits
• Mixes Easily – By Hand or Mechanically
• Flowable, Can be poured under 5mm plates
• Adheres and cures under adverse conditions (cold & damp)
• Good strength retention after prolonged immersion in water
• High strength permanent bonds
• Excellent tensile and compressive strengths, superior to concrete
• Excellent chemical resistance
• Flash Point above 100°C

Recommended Applications

Bonding
• Pile Splicing
• Pile Repair & Restoration
• Locking Bearings
• Rail Track Grouting
• Core Hole Filling
• Locking PT Cables
• Grouting Machinery
• Setting Anchor Bolts
• Machinery Grouting
• Bridge Bearing Pads
• Floor Repairs
• Filling Truncation Pockets

How to Use

Megapoxy 206 ULTRA Epoxy Grout is a high-strength, heavy-duty epoxy grout for grouting rail, industrial machinery and many other applications where high compressive strength is required.

It is available in conveniently pre-packaged 8.8 kg and 25.3 kg kits in the correct mix ratio.

It has a 30 minute work time and a 24 hour cure time at 25ºC.

Surface Preparation

Before you begin mixing, you need to ensure that all contact surfaces like metal, concrete and stone are clean and clear of oil, dust and any other surface contaminants.

Concrete surfaces should be ground, grit-blasted or acid-etched, then washed and allowed to dry before application.

Metal surfaces should be grit-blasted to a Class-3 finish before cleaning with an industrial strength degreaser.

Safety and PPE

Megapoxy 206 ULTRA Epoxy Grout is VOC-free.
As with all epoxy resins, please wear appropriate PPE, including eyewear gloves and clothing.

Mixing

IMPORTANT. Only make a suitable quantity that can be used within the 30 minute work time!

Additional batches can be mixed after the previous is mixed and applied, even as it cures.

The recommended mixing time for Megapoxy 206 ULTRA Epoxy Grout is 3 minutes. Mix first for 2 minutes, then scrape the sides and then mix for another one minute until the product is completely uniform in colour.

Place the Part A tin on a flat and steady surface. Secure it with sandbags and open the lid. Pour the full contents of the Part B into Part A tin.

Set a timer for 2 minutes. Place the mechanical mixing head into the Part A tin right to the base, then begin slowly mixing (no more than 200 RPM) so as not to drag air into the product.

Avoid any up-down or vigorous movements and make sure that you’re rubbing across the bottom of the container and into the corners to gather any un-mixed product.

After 2 minutes, using a flat edge tool, scrape the sides of the container to remove any unmixed product from the sides.

Set a timer for 1 minute and resume mixing until combined. Megapoxy 206 ULTRA Epoxy Grout has a grey Part A and a black Part B. Once the product has been mixed thoroughly, it should be a uniform grey in colour with no streaks.

Application

Megapoxy 206 ULTRA Epoxy Grout is ideal for grouting machinery; rail grouting; direct fixing rail trackpads; high-load and vibration applications; and baseplate grouting. It is also recommended for pile-splicing and repairs; core-hole filling; setting anchor bolts; bridge bearing pads; locking post-tension cables; and floor repairs.

It will cure even in cold or damp conditions.

It can be poured into formwork using a measuring jug.

Clean-up

Uncured Megapoxy 206 ULTRA Epoxy Grout can be cleaned with Megapoxy Thinners.

Please Dispose of contents and container in accordance with local, regional, national and international regulations.

Finishing

Although applying Megapoxy 206 ULTRA Epoxy Grout is easy and fast, it will cure stronger than concrete with excellent chemical and impact resistance. It can be machined, sanded and polished to a fine finish.

For further technical information, refer to TDS.